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基于价值流分析的M公司T车间生产线优化研究

ACKNOWLEDGEMENTS第4-5页
Abstract第5页
摘要第6-15页
1 Introduction第15-18页
    1.1 Research Background第15页
    1.2 Research Purpose and Significance第15-16页
    1.3 Research Objectives and Research Contents第16-18页
2 Literature Review第18-31页
    2.1 Lean Production Theory第18-25页
        2.1.1 The Origin of Lean Production Theory第18-20页
        2.1.2 The Core Idea of Lean Production第20-23页
        2.1.3 Main Tools of Lean Production in Enterprises第23-25页
    2.2 Value Stream Mapping Analyzing Method Theory第25-31页
        2.2.1 Basic Concept of Value Stream Mapping Analyzing Method第25-26页
        2.2.2 Basic Principles of Value Stream Mapping Analyzing Method第26-27页
        2.2.3 Application Status of Value Stream Mapping Analyzing Method第27-28页
        2.2.4 Basic Steps of Value Stream Mapping Analyzing Method第28-31页
3 Value Stream Map and Production Flow Analysis of M Company第31-44页
    3.1 Manufacturing Status of M Company第31-35页
        3.1.1 Brief Introduction of M Company and T Workshop第31-32页
        3.1.2 Brief Introduction of Production Process of T Workshop第32-33页
        3.1.3 Production Management of T Workshop第33-35页
    3.2 Design Current Value Stream Mapping of M company第35-39页
        3.2.1 Product Series Selected第35-36页
        3.2.2 Analysis of Production Process and Collection of Relevant Data第36-37页
        3.2.3 Drawing the Value Stream Mapping of D Product第37-39页
    3.3 Production Process Analysis based on Value Stream Mapping第39-44页
        3.3.1 Huge Inventory of Raw Materials with Long Lead Time of ProcurementProcess第39-40页
        3.3.2 Huge Inventory of WIP/Finished Goods第40-41页
        3.3.3 Long Lead Time of Product Changeover第41-42页
        3.3.4 Production Capacity Imbalance between the various ProductionProcesses第42-43页
        3.3.5 Improper on-site Management第43-44页
4 Improvement Plan Design第44-69页
    4.1 Finding Improvement Opportunities in Value Stream Mapping第44-46页
    4.2 Drawing Future Value Stream Mapping第46-47页
    4.3 Establishing Improvement Plans for Production Process第47-69页
        4.3.1 Procurement Optimization Design based on PRET第47-53页
        4.3.2 Design of Pull KanBan Production第53-55页
        4.3.3 Design of Quick Changeover Improvement第55-60页
        4.3.4 Cycle Time Improvement on Bottleneck Process第60-63页
        4.3.5 On-site Management Improvement Plan第63-69页
5 Expected Benefits第69-71页
    5.1 Expected Shortening of the Production Cycle第69页
    5.2 Expected Improvement of Manufacturing Cycle Efficiency第69-70页
    5.3 Expected Reduction in Inventory Amount第70页
    5.4 Improvement of Employees’ Lean Thinking第70-71页
6 Conclusion and Prospect第71-73页
References第73-74页

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