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The Design and Research of Polyurethane Reactor Monitoring System Based on Kingview and PLC

ACKNOWLEDGEMENTS第7-8页
ABSTRACT第8页
Chapter 1 Introduce第15-23页
    1.1 Source and Significance of the Subject第15-16页
        1.1.1 Source of the Subject第15页
        1.1.2 Research significance第15-16页
    1.2 Introduce of Monitoring System for Polyurethane Reactor第16-18页
        1.2.1 Introduce and Utilities of Polyurethane第16-17页
        1.2.2 Introduce of PET Resin and its Utilities第17页
        1.2.3 Introduce of Reactor Monitoring System第17-18页
    1.3 Main Work and Research Achievements第18-22页
        1.3.1 Main contents of the Research Project第18-21页
        1.3.2 Research Achievements第21-22页
    1.4 Summary第22-23页
Chapter 2 Overall solution design of the resin reactor monitoring system第23-35页
    2.1 Processes of polyurethane production第23-25页
    2.2 Process and Control Requirements of Polyurethane Reactor ControlSystem第25-27页
        2.2.1 Process Requirements of Reactor Monitoring System第25-26页
        2.2.2 Control Requirements of Polyurethane Reactor Control System第26-27页
    2.3 Overall Design of Monitoring System for Polyurethane Reactor第27-34页
        2.3.1 Introduce of Computer Control System第27-30页
        2.3.2 Solution Design and Overall Architecture of the ReactorMonitoring System第30-34页
        2.3.3 Realization of Communication for the Reactor Monitoring System第34页
    2.4 Summary第34-35页
Chapter 3 Hardware circuit design of the monitoring system第35-54页
    3.1 Design of the General Distribution Circuit for the Monitoring System第35-37页
    3.2 Design of Control Circuits for Reactor Motors第37-42页
        3.2.1 Introduce and Selection of Soft Starters第37-38页
        3.2.2 Design of control circuit for soft starter第38-42页
    3.3 Design of Pump Valve Control Circuits for Reactor第42-47页
        3.3.1 Design of Pump Control Circuits第43-45页
        3.3.2 Design of Valve Control Circuits第45-47页
    3.4. PLC Hardware circuit design第47-51页
        3.4.1 Introduce of PLC第47-50页
        3.4.2 Structure Design of PLC Control System第50-51页
    3.5 Design of Reactor Weighing Circuit第51-52页
    3.6 Design of Reactor Alarm Circuit第52-53页
    3.7 Summary第53-54页
Chapter 4 Software Design of the Monitoring System第54-71页
    4.1 Introduce of STEP 7第54-57页
    4.2 Design of the main program第57-59页
    4.3 Design of Pump Valve Control Program for Reactor第59-64页
    4.4 Design of running indication program for agitating motors第64-66页
    4.5 Design of analog acquisition program第66-68页
    4.6 Program design for alarm circuit第68-70页
    4.7 Summary第70-71页
Chapter 5 Design of the HMI of the monitoring system第71-85页
    5.1 Overview of configuration software第71-72页
    5.2 Introduce of King View V6.55第72-73页
    5.3. HMI Configuration第73-84页
        5.3.1 Design of technology screens第73-78页
        5.3.2 Design of curve screen第78-82页
        5.3.3 Design of the archiving screen第82-84页
    5.4 Summary第84-85页
Chapter 6 Conclusion and future work第85-87页
    6.1 Conclusion第85-86页
    6.2 Future work第86-87页
References第87-90页
Appendix 1 System distribution diagram第90-92页
Appendix 2 Main control diagram for agitating motor of PU reactor 1第92-94页
Appendix 3 Main control diagram for agitating motor of PET reactor第94-95页
Appendix 4 Main control diagram of pump valve 1第95-97页
Appendix 5 Main control diagram of PET pump valve第97-98页
Appendix 6 Wiring diagram of PLC's digital input and output modules(partial)第98-100页
Appendix 7 Wiring diagram of PLC’s analog input and output modules(partial)第100-102页
Appendix 8 Weighing circuit wiring diagram of PU reactor 1第102-104页

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