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基于等离子焊接增材技术的三维金属零件制造的研究

摘要第5-7页
ABSTRACT第7-9页
CHAPTER 1. ANALYSIS OF THE MODERN STATE OF ADDITIVE WELDING TECHNOLOGIES FOR MANUFACTURING VOLUME METALLICEQUIPMENT第13-42页
    1.1 Additive technologies overview第13-22页
    1.2 History of development, examples and efficiency of application of welding additivetechnologies for manufacturing of three-dimensional metal products第22-33页
    1.3 Analysis of the possibilities of plasma-arc welding technologies for the manufacture ofthree-dimensional metal products第33-37页
    1.4 Features and advantages of microplasma technology for use in additive industries第37-39页
    1.5 Conclusions, setting objectives and goals of the study第39-41页
    1.6 Prerequisites for the study第41-42页
CHAPTER 2. DEVELOPMENT OF LABORATORY STAND AND METHODS OFRESEARCH第42-58页
    2.1 Development of a universal laboratory stand for the study of additive weldingtechnologies第42-54页
        2.1.1 Description of the equipment of the universal laboratory stand第42-54页
            2.1.1.1 Apparatus for realization of additive arc welding technology with aconsumable electrode第43-46页
            2.1.1.2 Power source for plasma (microplasma) welding (surfacing)第46-47页
            2.1.1.3 Plasma module第47-48页
            2.1.1.4 Plasma torch for additive plasma welding technology using wire as fillermaterial第48-49页
            2.1.1.5 Filler feeder for additive plasma technologies第49-50页
            2.1.1.6 Plasma torch for the application of powder as filler material第50-51页
            2.1.1.7 Laboratory powder feeder for the implementation of additive plasma(microplasma) welding technology第51-53页
            2.1.1.8 The manipulator table of the universal laboratory stand for obtaining plate-likesamples "high wall"第53-54页
    2.2 Methods for studying the structure and chemical composition of metallic samplesmanufactured using additive welding technology第54-56页
    2.3 Methods for studying mechanical properties第56-58页
CHAPTER 3. THEORETICAL AND EXPERIMENTAL RESEARCHES ON THE ELECTION OF OPTIMUM DESIGN AND TECHNOLOGICAL PARAMETERS OFMICROPLASMA (PLASMA) ADDITIVE TECHNOLOGY第58-95页
    3.1 Choice of a mathematical model and statement of initial conditions for computer simulation of gas dynamics in the circuits of a plasma torch and selection of optimal designand technological parameters第58-61页
    3.2 Computer simulation of gas dynamics in plasma torches modified for microplasmaadditive surfacing第61-69页
    3.3 Computer simulation of gas dynamics of a new plasma torch for microplasma additive technology, as well as regularities of distribution and trajectories of particles of a fillerpowder第69-85页
    3.4 Investigation of the influence of some parameters of the microplasma arc and the two-phase flow "microplasma-filler powder" on the dimensions of the deposited layer第85-95页
CHAPTER 4. INVESTIGATION OF INFLUENCE OF CONDITIONS OF ADDITIVE WELDING TECHNOLOGIES PECULIARITIES OF FORMATION AND STRUCTURE OF THE RECEIVED THREE-DIMENSIONAL METALLICSAMPLES第95-118页
    4.1 Technological rigging for the studies of the formation of three-dimensional samples suchas "straight high wall" using various plasma-arc additive technologies第95-96页
    4.2 Features of the formation of the structure of three-dimensional products such as "thinwall" additive microplasma powder surfacing第96-104页
    4.3 Features of the structure of three-dimensional samples of the "thin wall" type, obtainedby microplasma surfacing with a filler steel wire第104-113页
    4.4 Features of the structure of three-dimensional samples of the "wall" type, obtained byelectric arc surfacing with a steel wire (MAG process)第113-118页
CHAPTER 5. DEVELOPMENT OF A PROTOTYPE OF AUTOMATED EQUIPMENT FOR MANUFACTURING THREE-DIMENSIONAL METAL PRODUCTS ON THEBASIS OF MICROPLASMA AND OTHER PLASMA-ARC TECHNOLOGIES第118-145页
    5.1 Hardware-technological scheme of the equipment第118-119页
    5.2 Development and description of the basic units of the prototype equipment第119-126页
        5.2.1 3D positioner of new design第119-122页
        5.2.2 Plasma torch for microplasma additive powder cladding第122-123页
        5.2.3 Specialized microplasma module with power supply第123-125页
        5.2.4 Powder feeder第125-126页
    5.3 Development of a control program and control system for a 3D positioner for theimplementation of additive welding technologies第126-131页
    5.4 Universal control system for microplasma and other welding equipment for theimplementation of additive production technologies with the help of a prototype第131-138页
    5.5 Manufacture of large-volume volumetric metal products with the help of aprototype第138-145页
CONCLUSIONS第145-147页
PROSPECTS FOR THE FUTURE APPLICATION第147-148页
REFERENCES第148-154页
ANNEXES第154-155页
攻读硕士学位期间取得的研究成果第155-156页
ACKNOWLEDGEMENTS第156-157页
附件第157页

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