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Lean Manufacturing Tools and Techniques in the Process Industry with a Focus on SAR Co.,Ltd.Oil Refinery in Senegal

Abstract第4页
摘要第4页
Table of Contents第5-8页
1 INTRODUCTION OF LEAN MANUFACTURING第8-11页
    1.1 Background第8页
    1.2 Problem Statement第8-9页
    1.3 Research Objective第9页
    1.4 Research Approach第9页
    1.5 Scope and Limitation第9-11页
2. Background and Literature review第11-36页
    2.1 The history of Lean第11页
    2.2 Lean Manufacturing Tools and Techniques第11-18页
        2.2.1 Cellular Manufacturing第12页
        2.2.2 Continuous Improvement第12-13页
        2.2.3 Just-In-Time第13-16页
            2.3.3.1 Just-In-Time Production第14-15页
            2.2.3.2 Just-In-Time Distribution第15页
            2.2.3.3 Just-In-Time Purchasing第15-16页
        2.2.4 Production Smoothing第16页
        2.2.5 Standardization of Work第16-17页
        2.2.6 Total Productive Maintenance第17页
        2.2.7 Others Waste Reduction Techniques第17-18页
    2.3 From Lean Manufacturing to Lean Enterprise第18-19页
    2.4 Overview of Supply Chain Management第19-22页
        2.4.1 Customer Integration第20-21页
        2.4.2 Supplier Integration第21页
        2.4.3 Manufacturer Integration第21-22页
    2.5 Discrete vs. Continuous Manufacturing Systems第22-26页
        2.5.1 Application of Lean in Discrete Industry第23-24页
        2.5.2 Continuous Process Industry and Lean第24-26页
    2.6 Value Stream Mapping第26-28页
    2.7 Other lean tools:5S and visual svstems第28-32页
        2.7.1 5 S第28-32页
        2.7.2 Visual Management System第32页
    2.8 Advantages and Disadvantages of Lean Manufacturing第32-36页
        2.8.1 Advantages ofLean Manufacturing第32-34页
        2.8.2 Disadvantages of Lean Manufacturing第34-36页
3. Lean Manufacturing in SAR, Oil Refinery Co., Ltd.第36-62页
    3.1 What Methods is SAR Co.,Ltd.Using to Implement Lean第36-40页
    3.2 Why Do SAR Co.,Ltd Oil refinery Engage in Lean Manufacturing第40-44页
    3.3 Who Is Implementing Lean第44-48页
        3.3.1 Production System of SAR Co.,Ltd.Oil refinery第44-45页
        3.3.2 Energy Policy第45-46页
        3.3.3 Senegalese Law第46-47页
        3.3.4 Plan TAKKAL第47页
        3.3.5 The supply chain第47-48页
        3.3.6 The Ministry of Energy第48页
    3.4 Why Lean Has Not Been Ful]y Exploited in SAR.,Oil Refinery第48-51页
    3.5 What can it really Do第51-52页
    3.6 How Is Lean Manufacturing Implementing in an Oil Refinery第52-56页
    3.7 Benefots pf Lean,why implement Lean manufacturing?第56-62页
        3.7.1 Application of Lean Manufacturing Tools and Techniques in Oil Refinery第57-58页
        3.7.2 Why Implement Lean Manufacturing?第58页
        3.7.3 The Benefits of Implementing Lean Manufacturing第58-60页
        3.7.4 Risks ofImplementing Lean第60页
        3.7.5 The Need to change第60-61页
        3.7.6 Financial Benefits of Lean第61-62页
4. Recommendations第62-64页
    4.1 Focus on Long Term Results第62页
    4.2 Develop a demonstration program to encourage SAR.,Oil refinery who is Implementing Lean to achieve more waste reduction第62页
    4.3 Implemented Lean Enterprise第62-63页
    4.4 Education and Training第63-64页
5. SUMMARY AND CONCLUSIONS第64-65页
    5.1 Summary of the Researches第64页
    5.2 Conclusions第64-65页
References第65-68页
Acknowledgement第68页

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